Quick-Turn PCB Assembly Service

Quick-Turn PCB Assembly With The 'Fast Track' SMT Line

Our Fast Track SMT PCB Assembly Line is engineered for speed, precision, and flexibility—perfect for rapid prototyping and low-to-medium volume production runs. Designed to accelerate your time-to-market, this dedicated surface mount technology (SMT) line enables us to assemble complex PCBs with industry-leading turnaround times, without compromising on quality or reliability.

// Expertise from Concept to Completion

Accelerate Your Time-to-Market with Quick-Turn PCB Assembly Service

Our Quick-Turn PCB Assembly service, featuring the state-of-the-art Fast Track SMT Line, is designed to deliver high-quality printed circuit board assemblies with unparalleled speed and precision. We provide rapid prototyping and low-to-medium volume production to accelerate your time-to-market without compromising quality.

Our Fast Track SMT Line ensures your projects meet tight deadlines, offering lead times as short as 24 hours for standard designs and full turnkey solutions tailored to your needs.

quick-turn PCB SMT Assembly Line
What’s Included in the Service:

  • PCB design & layout creation
  • Gerber (DFM) validation
  • Full SMT assembly (single or double-sided)
  • X-ray inspection for BGA and hidden-joint components
  • Automated Optical Inspection (AOI)
  • Functional testing (optional)
  • Packaging and expedited shipping options

Supported PCB Specs:

  • Board Types: Rigid, Flex, Rigid-Flex
  • Layers: 1–12 Layers (standard quick-turn up to 6)
  • Materials: FR4, Rogers, High-Tg, Aluminum
  • Solder Finishes: HASL, ENIG, Lead-Free options
  • Min Pitch: Down to 0.4mm QFN/BGA
  • Stencil Types: Laser-cut stainless steel (standard or nano-coating)

// Services Scope

Key Features of Our Quick-Turn PCB Assembly Services:

Advanced Fast Track SMT Line Capabilities

  • High-Speed Pick-and-Place Machines: enable precise placement of components, including SMDs, BGAs, QFNs, and 01005 packages.
  • 3D Solder Paste Inspection (SPI): Ensures accurate solder paste deposition, minimizing defects before component placement.
  • Reflow Soldering: Seven-temperature-zone reflow ovens provide precise thermal profiles (210–250°C for lead-free solder) for reliable solder joints.
  • Real-Time Monitoring: Our MES+ERP+IOT system integrates IoT and big data to monitor production in real-time, tracking metrics like yield, defect rates, and machine performance.

Testing & Quality Assurance

  • Certifications: ISO 9001, IPC, UL, RoHS, and REACH compliant, ensuring adherence to industry standards.
  • Comprehensive Testing: AOI, X-Ray, ICT, FCT, aging tests, and environmental stress screening (e.g., thermal cycling from -40°C to 85°C) guarantee reliability.
  • Traceability: Full component traceability from sourcing to final assembly, with detailed reporting for quality control.
  • Three-Level Quality Control: Incoming Quality Control (IQC), In-Process Quality Control (IPQC), and Outgoing Quality Control (OQC) ensure defect-free boards.

Customization and Flexibility

  • Board Types: Support for FR4, rigid-flex, flexible, HDI, high-frequency, and multilayer PCBs (4–56 layers).
  • Surface Finishes: Options include HASL, lead-free HASL, ENIG, OSP, immersion silver, and immersion tin to enhance performance and durability.
  • Solder Types: Leaded, lead-free, high-melting-point solder (HMP), and specialized soldering processes (e.g., Pb88, Au80).
  • Volume Flexibility: From single prototypes to small and medium-sized production runs (10 to 100,000+ units), with seamless transitions to mass production.

Streamlined Ordering Process

  • Instant Online Quotes: Upload your Gerber files, BOM, and centroid data through our secure online portal for immediate pricing.
  • File Requirements: We accept Gerber/ODB++, BOM, pick-and-place files, and NC drill files. Our team reviews submissions to ensure manufacturability.
  • Transparent Communication: Real-time production updates via our client portal, with dedicated support from our engineering and sales teams.
  • Sample Verification: We provide sample images during production to confirm quality and alignment with your specifications.

// Start to Finish Electronics Manufacturing Services

EMS' Capabilities

EMS stands out in turning ideas into finished products in one location. For more than 18 years, we have assisted entrepreneurs in turning ideas into finished products. We also excel at handling “Dirty Jobs” – the demanding, labor-intensive tasks that can hinder production. Whether it’s a medical device, military equipment, or a high-end gadget, we have the tools and experience to realize your vision.

GETTING STARTED

Getting your project started is easy. Just share your idea with our team, and we will give you expert advice and suggestions on the materials, timeline, and cost breakdown required to complete the project. We guarantee the highest level of performance and effectiveness for your particular use.

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